Case Description
| Location: Zhejiang Province | Industry: Fine Chemicals | Media viscosity: 300000CP | Flow rate: 6m³/h | Medium temperature: 20~90°C | Outlet pressure: Maximum 1.25Mpa |
The client is a National High-Tech Enterprise primarily producing chemical products such as diallyldimethylammonium chloride and polyamine water treatment agents.However,in later production stages,the original equipment,utilizing a direct flow method with nitrogen pressurization,resulted in slow transfer speeds and limited production capacity.The medium,with a high viscosity of 300,000 cP,was prone to solidification and easily clogged pipelines in low-temperature environments.The client required an efficient,stable,and compliant continuous transfer solution adaptable to a wide temperature range.
Solution
After extensive evaluation,the client selected Bonve Pump Industry.Addressing the client's needs,we moved away from standard rotary pump options.Based on an in-depth analysis of the medium's composition,viscosity,and density,we customized a transfer solution integrating a cooling tank+jacketed insulation with the rotary pump.This solution directly addresses the client's core pain points:the cooling tank device allows coolant to directly contact the mechanical seal,providing efficient cooling and ensuring long-term stable operation of the equipment;low speed and high flow perfectly match the 300,000 cP high-viscosity medium,achieving an increase in delivery efficiency by over 50%;the jacketed insulation device prevents medium solidification due to low temperatures,ensuring an uninterrupted transfer process;it offers compatibility across a wide temperature range from 20°C to 90°C,high-pressure output of 1.25 MPa,and stable delivery with a high head of 125 meters.This solution perfectly resolved the client's needs.